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Swellable Bar (Swell Bar)

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Swellable Bar (Swell Bar)
Waterproofing

Hydrophilic strip that expands to seal construction joints

Construction joints, the line where yesterday's pour meets today's, are the most common leakage path in any basement or water tank. No matter how well the concrete is compacted, that interface is a plane of weakness.

A swellable bar is fixed along the joint before the second pour. When water eventually reaches it, the bar absorbs it and expands several times its original volume, and because it is confined by concrete on all sides it develops pressure that seals the joint tight.

Supplied to contractors and builders, or supplied and applied by our own teams with a written warranty.

Key Features & Benefits

  • Expands substantially on contact with water to seal the joint
  • Repeatedly swells and shrinks through wet and dry cycles
  • Delayed-swell grades survive rain before the second pour
  • Simple to install, nailed or bonded with adhesive, with no split forming
  • Works around pipes, conduits and irregular penetrations
  • Resists hydrostatic pressure once fully confined
  • Far quicker to install than a conventional PVC waterstop

Where It Is Used

  • Horizontal and vertical construction joints in basements
  • Raft-to-wall kicker joints
  • Water tank and sump cold joints
  • Pipe and conduit penetrations through concrete
  • Precast segment joints and manhole rings
  • Diaphragm wall and secant pile joints
Technical Data

Specifications

TypeHydrophilic rubber / bentonite composite swelling strip
Typical section20 × 5 mm, 20 × 10 mm and 25 × 20 mm
Volumetric expansionTypically 150 – 400 % depending on grade
Water pressure resistanceUp to about 5 bar when fully confined
Concrete cover requiredMinimum 80 mm cover on all sides
FixingSteel nails at 250 mm centres or bonding adhesive
Supply5 m and 10 m coils

Typical values for guidance. Actual figures vary by grade and manufacturer. The data sheet for the exact product supplied on your project is provided with delivery.

Packaging & Supply

Coils of 5 m and 10 m in cartons; fixing adhesive supplied separately.

Method

How It Is Applied

The sequence our teams follow, and the sequence we recommend to contractors buying the material from us.

Clean the joint

Remove laitance, dust and standing water from the first pour surface.

Position centrally

Place the bar along the centre line of the joint with at least 80 mm concrete cover on both sides.

Fix down

Nail at 250 mm centres or bed on adhesive so the bar is in continuous contact, with no gaps or bridging.

Butt the joints

Butt bar ends tightly together. Never leave a gap and never overlap loosely.

Pour and compact

Cast the second pour and compact thoroughly around the bar so it is fully confined.

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Need This On Your Project?

Tell us the area, the structure and the problem. We will recommend the right system, quote it in writing and, if you want, apply it ourselves.

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